Cutting Aluminum Sheet With Jigsaw

To avoid shredding sheet metal or raising a lot of edge burrs tightly sandwich the metal between two layers of thin plywood.

Cutting aluminum sheet with jigsaw.

Obviously the circular saw is great for straight cuts. Out of stock online. Position the saw close to the side of the aluminum where you want to begin cutting. You can cut mild steel up to about 3 8 in.

Both have pros and cons. To cut the sheets of metal rathe. Cutting sheet metal is slow work with a jigsaw and even more so if you are working with corrugated metal. Slowly push the jigsaw forward following the cutting line.

Clamp a guide to your aluminum on both sides of your saw. In our test it cut through rebar like a hot knife through butter. It may not be an obvious choice but fitted with the right blade a circular saw is a great metal cutting tool. Not so much for curves.

For cutting sheet metal choose a finer blade with 21 to 24 teeth per inch. 36 tpi sheet metal cutting jig saw blade bi metal u shank 5 pack model dw3728 5 11 37 11 37. Sheet metal is made of stainless steel galvanized iron or aluminum and you can cut sheet metal manually using different kinds of tools. Depending on how tight the curves are either a recip saw or a jig saw will be the tool for the job.

The jig saw can make tighter turns. Work slowly and methodically. For pattern cutting drill blade starter holes instead of making plunge cuts. The recip saw has a longer stroke and more power so it will cut faster.

Cut metal plate and pipe on low speed. If you re cutting a line in a sheet of aluminum you can skip the vice and cut your way down the sheet on a flat surface. Use a jigsaw if circular cuts need to be made in the aluminum. Set your store to see local availability view similar in stock.

Thick using a ferrous metal cutting blade. Jig saw or reciprocating saw. 18 tpi medium metal cutting jig saw blade bi metal u shank 5 pack model dw3724 5 14 97. Hot metal chips will fly.